Printer Toner

Printer Toner Can printer toner be erased without damaging good quality paper? No it cannot Xerographic process(tm) Bonds the toner to the paper by thermally fusing it. The Xerographic Proces...


Printer Toner

Printer Toner
Can printer toner be erased without damaging good quality paper?

No it cannot

Xerographic process(tm)

Bonds the toner to the paper by thermally fusing it.

The Xerographic Process

The most common realization is an office photocopier, but there are many digital printers which use the process. The steps are described here.

A metal cylinder is mounted to rotate about a horizontal axis. This is called the drum. The end to end dimension is the width of print to be produced plus a generous tolerance. The drum is manufactured with a surface coating of amorphous selenium (more recently ceramic or organic), applied by vacuum deposition. Amorphous selenium will hold an electrostatic charge in darkness and will conduct away such a charge under light.

The drum rotates at the speed of paper output. One revolution passes the drum surface through the steps described below. The drum may be a belt, and there are variants at every step.

Step 1. Charging An electrostatic charge is uniformly distributed over the surface of the drum by a corona discharge with output limited by a grid. There are several methods for depositing charge on the surface of a drum (or belt) photoreceptor; these include: bias charging rolls, corotron, scorotron ("screened" corotron), etc..

Step 2. Exposure The document to be copied is illuminated and passed over a lens, so that its image is projected onto the drum at exactly the same speed that the drum turns. In a laser or LED printer, a thin beam of light is modulated by the controller. Where there is text or image on the document, the light will not penetrate to the drum; the opposite is true where there is no image. The light that penetrates releases the charge on the drum, but only where there is no image. The resulting charge that remains on the drum is called the 'latent' image and is a positive of the original document.

Step 3. Development During development, the drum passes over a 'toner fountain' where toner particles are attracted to the electrostatic latent image on the drum surface. Thus, a visible toner image is created. Please note that toner is actually a particle of carbon having no electrostatic property of its own. In order to render a charge it must be mixed with a component known as carrier which is, essentially, iron filings. The mixture of toner and carrier together is called developer. The iron filings have an uneven surface to which the toner can adhere itself. The type of charge created when developer is mixed is known as a triboelectric charge. As is evident in any heavily charged atmosphere, there will be errant particles that will adhere themselves to the drum at undesired locations. This can result in poor copy quality or 'dirty' copies.

Step 4. Transfer Paper is passed between the drum and the transfer corona. Because oppositely charged particles attract, the toner image is transferred from the drum or belt surface to the paper once the transfer corona applies its opposing charge.

Step 5. Peeling Electric charges on the paper are partially neutralized by the detack saw. As a result, the paper is peeled off from the drum or belt surface

Step 6. FIXING or Fusing The TONER image is PERMANENTLY fixed to the paper using either a heat and pressure mechanism or a radiant fusing technology to melt and bond the toner particles to the medium (usually paper) being printed on.

Step 7. Cleaning The drum is discharged and any remaining toner that did not transfer in Step 6 is removed from the drum surface by a rotating brush or a wiper blade under suction. In most cases, this 'waste' toner is routed into a special toner compartment for later disposal; however, in some systems, it is routed back into the main toner compartment for reuse. This process can possibly lead to a reduced overall toner efficiency through a process known as 'toner polluting' whereby concentration levels of toner/developer having poor electrostatic properties are permitted to build up in the fresh toner compartment, further reducing the overall efficiency of the toner in the system.

The development of xerography has led to new technologies that some predict will eventually eradicate traditional offset printing machines. These new machines that print in full CMYK color, such as Xeikon, use xerography but provide nearly the quality of traditional ink prints



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Understanding The Printer Toner

With a computer printer sitting on most office desks - both at home and at the office - most users have come to understand the role of the printer toner. But, in most cases, the extent of our knowledge is limited to knowing when and how the printer toner cartridge must be changed. And change it we do, without having any real understanding of how it functions within our printer.

Printer toner contains the ink - whether in liquid or powder form - that allows our computer documents to come to life so that we may hold them in our hand. When we choose the print option from our computer, a signal is sent to the printer, and ink - of all necessary colors - is released onto our papers reproducing exactly the document we constructed on our computer.

Each printer comes equipped with compatible printer toner. Depending on the volume with which we print, the printer toner will have to be changed periodically or more frequently. In this case, we purchase replacement printer toner - which in many a case can be an expensive proposition.

Of course when replacing the printer toner most people turn to the printer manufacturer. The specific printer toner that is compatible with your printer comes with a product number that will help you easily and conveniently locate a replacement. While this can be a more pricey option then purchasing a generic alternative, you are sure to get the quality that your printer needs. Lower quality printer toner, while always less expensive, can seriously clog and damage your printer.

That is not to say, however, that you can not find quality printer toner at reasonable prices. There are generic brands that offer superior quality at a more affordable cost. The key is ensuring that you are dealing with a reputable company that will stand behind the products they sell.

Printer toner is an inevitable part of printer ownership. Take your time to learn what works and what prices you can find so that you affordably address your printer needs.

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